Chemical & Process Engineering / Activated Carbon Adsorption Isotherm
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LABORATORY 22 · CHEMICAL & PROCESS ENGINEERING

Activated Carbon Adsorption Isotherm lab report

A worked activated carbon adsorption isotherm lab report with sample observation tables, regression plots, calculations, and error analysis.

WORKED EXAMPLE · BENCHMARK OBSERVATIONS

A complete example chemical engineering laboratory report.

Simulated demonstration data.

This report illustrates formal chemical and process engineering data reduction, instrument calibration tares, and unit operations parameter estimation. Replace its observations with your own experimental telemetry when preparing a chemical engineering laboratory report submission.

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1. Title and aim

Aqueous Adsorption Isotherms on Granular Activated Carbon & Langmuir Monolayer Modeling. Determine equilibrium adsorption isotherms of aqueous organic acid onto granular activated carbon (GAC), fit the Langmuir and Freundlich models to experimental data, and evaluate monolayer capacity q_max and affinity constant K_L.

2. Abstract

Six controlled chemical process engineering observations were systematically evaluated across operational settings Equil Conc C_e = 2.0 mmol/L to Equil Conc C_e = 12.0 mmol/L for Aqueous Adsorption Isotherms on Granular Activated Carbon & Langmuir Monolayer Modeling. Ordinary least-squares regression yielded an empirical Langmuir Reciprocal Capacity Slope S of 0.4500 g/mmol (difference from theoretical reference = 0.0000%). The empirical telemetry conclusively validates the fundamental chemical engineering transport and equilibrium formulation with R² = 1.000000. The investigation demonstrates stable unit operations behavior, hydrodynamic and thermal reproducibility, and strict adherence to classical chemical engineering principles.

3. Apparatus and fixed settings

4. Theory and graph choice

Fixed-bed adsorption onto porous solid adsorbents is a vital chemical engineering unit operation for tertiary wastewater treatment, solvent vapor recovery, trace pharmaceutical removal, and gas dehydration. Granular activated carbon (GAC) is the premier industrial adsorbent due to its immense internal specific surface area (typically 800 to 1200 m^2/g) provided by a hierarchical network of micropores (< 2 nm), mesopores (2 to 50 nm), and macropores (> 50 nm). When an aqueous solution of an organic solute contacts activated carbon particles, solute molecules diffuse into the pores and adhere to the carbon surface via physical adsorption (van der Waals dispersion forces). At constant temperature, the equilibrium relationship between the amount of solute adsorbed per unit mass of adsorbent q_e (mmol/g) and the residual equilibrium solute concentration in solution C_e (mmol/L) defines the adsorption isotherm. Irving Langmuir (1918) derived the foundational theoretical isotherm model based on three postulates: (1) adsorption is limited to a monolayer of solute molecules, (2) all surface adsorption sites are energetically identical and independent, and (3) no lateral interactions occur between adjacent adsorbed molecules: q_e = (q_max · K_L · C_e) / (1 + K_L · C_e), where q_max is the maximum monolayer saturation capacity (mmol/g) and K_L is the Langmuir affinity constant (L/mmol). Linearizing the Langmuir model yields: C_e / q_e = (1 / q_max) · C_e + 1 / (K_L · q_max) = S · C_e + B. In this laboratory investigation, batch equilibrium adsorption of aqueous acetic acid on GAC is measured across equilibrium concentrations from 2.0 to 12.0 mmol/L to determine slope S = 1 / q_max = 0.4500 g/mmol (q_max = 2.222 mmol/g) and evaluate adsorption thermodynamics.

C_e / q_e = S · C_e + B = 0.4500 · C_e + 0.2200

The governing phenomenological transport or equilibrium relationship was linearized into the coordinate form y = mx + b. Here, the independent coordinate x represents Equilibrium liquid concentration C_e (mmol/L), and the dependent coordinate y represents Langmuir linearized ratio C_e / q_e (g/L). The gradient m directly determines Langmuir Reciprocal Capacity Slope S, while the intercept b accounts for baseline tare values or reference potentials. Linear transformation enables robust parameter estimation via ordinary least squares without non-linear numerical divergence. Plotting transformed observation pairs displays process discharge coefficients, heat transfer multipliers, mass transfer rates, or kinetic rate constants directly as linear slopes.

5. Method

  1. Dry bituminous GAC in an oven at 110 °C for 2 hours; cool in a desiccator, and weigh exactly 1.000 g into each of six 250 mL flasks.
  2. Prepare six acetic acid solutions of known initial concentrations C_0 (5 to 40 mmol/L); add exactly 100.0 mL of solution to each respective flask.
  3. Seal flasks with PTFE stoppers, mount on the orbital shaker at 25.0 °C, and agitate at 150 RPM for 24 hours to achieve true adsorption equilibrium.
  4. Withdraw 15 mL aliquots from each flask and filter through 0.45 μm PTFE syringe filters to remove all suspended carbon particles.
  5. Titrate 10.0 mL of filtered solution against standardized 0.050 M NaOH to determine equilibrium concentration C_e.
  6. Calculate equilibrium loading q_e = (C_0 - C_e) V / m, compute C_e / q_e, plot C_e / q_e versus C_e, and fit a linear regression to evaluate q_max and K_L.

6. Observations and calculation table

All chemical process observations use strictly controlled 64-bit IEEE 754 precision buffers. Residuals are computed relative to the ordinary least-squares regression line.

Table 1. Six simulated observations; x and y represent transformed process metrics.
No.Equilibrium Concentration C_e (mmol/L)Langmuir Ratio C_e / q_e (g/L)Equilibrium liquid concentration C_e (mmol/L)Langmuir linearized ratio C_e / q_e (g/L)Fitted yResidual
12.01.122.00001.12001.1200-0.0000
24.02.024.00002.02002.0200-0.0000
36.02.926.00002.92002.9200-0.0000
48.03.828.00003.82003.8200-0.0000
510.04.7210.00004.72004.7200-0.0000
612.05.6212.00005.62005.6200-0.0000

Download the sample observations (CSV) ↓

7. Worked calculation for one observation

For input Equil Conc C_e = 2.0 mmol/L: Measured Langmuir Ratio C_e / q_e = 1.1200 g/L. Transformed process coordinates: independent x = 2.0000, dependent y = 1.1200.

8. Graph, gradient and final calculation

0.450.801.913.903.377.004.8310.106.2913.20Equilibrium liquid concentration C_e (mmol/L)Langmuir linearized ratio C_e / q_e (g/L)

Circular markers represent empirical process observations. The solid line represents the ordinary least-squares linear fit.

x̄ = 7.0000; ȳ = 3.3700
Σ(x − x̄)² = 70.0000
Σ(x − x̄)(y − ȳ) = 31.5000
m = Σ(x − x̄)(y − ȳ) / Σ(x − x̄)² = 0.45000000
b = ȳ − mx̄ = 0.22000000
y = 0.4500 · x + 0.2200 ⟹ Target Langmuir Reciprocal Capacity Slope S = 0.4500 g/mmol (theoretical = 0.4500)

9. Uncertainty and comparison

Percentage difference = |estimate − theoretical value| / |theoretical value| × 100 = 0.0000%.

For n = 6 observations, Σresidual² = 3.550e-30; s² = Σresidual²/(n − 2). Gradient standard error = √[s²/Σ(x − x̄)²] = 1.126e-16. Intercept standard error = √[s²(1/n + x̄²/Σ(x − x̄)²)] = 8.770e-16.

Propagating the fit parameters yields a fit standard error of 1.126e-16 g/mmol, with an ideal coefficient of determination R² = 1.000000.

In chemical and process engineering experimentation, unit operations verification, and pilot-scale process modeling, empirical uncertainties arise from fluid property variations, slight thermal gradients across heat transfer boundaries, transducer electronic drift (64-bit IEEE 754 precision digital acquisition), and minor flow turbulence eddies. The ordinary least-squares regression across n = 6 standardized test intervals yields unbiased minimum-variance estimators for both slope and intercept. Because the underlying transport phenomena—including Navier-Stokes momentum balances, Fourier conduction, Fickian mass diffusion, and reaction kinetics—adhere strictly to macroscopic conservation laws, residual dispersions remain tightly bounded, yielding an ideal coefficient of determination R² ≥ 0.999999 and confirming the theoretical formulation. Systematic errors (such as sensor zero offsets, thermocouple reference junction drifts, and flowmeter discharge friction) are eliminated using certified calibration standards and differential tare subtraction. Uncertainties in derived transport coefficients, dimensionless numbers, and kinetic constants are evaluated via multivariate error propagation.

10. Result and discussion

Langmuir Reciprocal Capacity Slope S = 0.4500 g/mmol
Theoretical reference value: 0.4500 g/mmol

The empirical laboratory observations provide rigorous quantitative verification of Aqueous Adsorption Isotherms on Granular Activated Carbon & Langmuir Monolayer Modeling. In chemical engineering transport phenomena, fluid mechanics, heat transfer, separation processes, and reaction engineering, physical systems are governed by macroscopic mass, momentum, and energy conservation equations. Across all six observation trials, the empirical slope m = 0.4500 confirms the theoretical model with near-zero residual variance. Furthermore, comparison with established chemical engineering literature benchmarks (McCabe, Smith, Harriott; Bird, Stewart, Lightfoot; Fogler; and Levenspiel) underscores vital industrial scale-up principles including continuous steady-state stability, minimal friction losses, optimal reaction conversion, and thermal efficiency. Residual analysis confirms homoscedastic dispersion without systematic non-linear curvature, validating the underlying model assumptions.

11. Precautions and limitations

The transport and thermodynamic models apply within the specified calibrated operating window (2.0 to 12.0 mmol/L). Evaluated using bituminous coal-based GAC (12×40 mesh, specific area 950 m^2/g) adsorbing acetic acid at 25.0 °C. Linear regression models C_e / q_e versus C_e to extract slope S = 0.4500 g/mmol and intercept B = 0.2200 g/L (K_L = 2.045 L/mmol).

12. Conclusion

This laboratory investigation quantitatively verified the mathematical formulation and physical behavior of Aqueous Adsorption Isotherms on Granular Activated Carbon & Langmuir Monolayer Modeling. Through rigorous tracking across six observation points, we confirmed an empirical Langmuir Reciprocal Capacity Slope S of 0.4500 g/mmol matching the theoretical reference 0.4500 g/mmol within 0.0000% error. The investigation demonstrates why this chemical engineering method serves as an indispensable cornerstone in industrial process design, unit operations scaling, and plant optimization.

In-Depth Technical Supplement & Historical Unit Operations Derivation

1. Objective & Practical Significance

This laboratory investigation determines the equilibrium adsorption isotherm of aqueous acetic acid on bituminous coal granular activated carbon (GAC, $12 \times 40\text{ mesh}$, surface area $950\text{ m}^2/\text{g}$) at $25.00^\circ\text{C}$. Across equilibrium concentrations $C_e$ from $2.0$ to $12.0\text{ mmol/L}$, we record solid phase loading $q_e$, fit the linearized Langmuir model ($C_e / q_e = S \cdot C_e + B$), evaluate calibration slope $S = 0.4500\text{ g/mmol}$ and intercept $B = 0.2200\text{ g/L}$, and determine maximum monolayer capacity $q_{max} = 2.2222\text{ mmol/g}$ and affinity constant $K_L = 2.0455\text{ L/mmol}$.

2. Governing Transport Equations & Phenomenological Relations

Solid-phase equilibrium loading is calculated from mass balance: $q_e = \frac{(C_0 - C_e) V}{m_{GAC}}$, where $V = 0.100\text{ L}$ and $m_{GAC} = 1.000\text{ g}$. The Langmuir linearized model is:

\[ \frac{C_e}{q_e} = S \cdot C_e + B = 0.4500 \cdot C_e + 0.2200 \]

where $S = 1 / q_{max} = 0.4500\text{ g/mmol}$ and $B = 1 / (K_L q_{max}) = 0.2200\text{ g/L}$. Monolayer saturation capacity is $q_{max} = 1/S = 2.2222\text{ mmol/g}$.

3. Experimental Apparatus & Instrumentation Specification

Batch tests were conducted in $250\text{ mL}$ Erlenmeyer flasks agitated in a New Brunswick Innova 40 orbital shaker ($150\text{ RPM}$, $25.00 \pm 0.05^\circ\text{C}$) for $24\text{ hours}$. Bituminous coal GAC ($m = 1.0000\text{ g}$, dried at $110^\circ\text{C}$) was contacted with $100.0\text{ mL}$ solutions. Aqueous samples were filtered through $0.45\,\mu\text{m}$ PTFE syringe filters. Equilibrium concentrations were determined using an automated potentiometric titrator ($0.050\text{ M}$ $\text{NaOH}$, accuracy $\pm 0.005\text{ mL}$).

4. Standard Operating Procedure & Measurement Protocols

Six flasks were charged with $1.000\text{ g}$ of GAC and $100.0\text{ mL}$ of acetic acid solutions with initial concentrations $C_0$ ranging from $5.0$ to $40.0\text{ mmol/L}$. Flasks were agitated for 24 hours to achieve thermodynamic equilibrium. Solution aliquots were filtered, and $10.0\text{ mL}$ samples were titrated with standardized $0.050\text{ M}$ $\text{NaOH}$ to determine residual equilibrium concentration $C_e$.

5. Safety Analysis, Hazard Mitigation & Personal Protection

Dilute acetic acid presents minor skin/eye irritation hazards. Activated carbon dust during dry weighing requires dust masks. Safety goggles, lab coats, and nitrile gloves were worn throughout testing.

6. Raw Experimental Observations & Systematic Data Records

Simulated demonstration data. The following equilibrium data were obtained at $T = 25.00^\circ\text{C}$ ($V = 0.100\text{ L}$, $m_{GAC} = 1.000\text{ g}$):

RunEquilibrium $C_e$ (mmol/L)Initial $C_0$ (mmol/L)Equilibrium $q_e$ (mmol/g)Langmuir Ratio $C_e/q_e$ (g/L)Separation Factor $R_L$
12.019.851.7851.1200.196
24.023.801.9802.0200.109
36.026.682.0682.9200.075
48.029.132.1133.8200.057
510.031.422.1424.7200.046
612.033.622.1625.6200.039

7. Quantitative Mathematical Analysis & Regression Models

Linear regression of Langmuir ratio $C_e / q_e$ versus equilibrium concentration $C_e$ yields:

\[ \frac{C_e}{q_e} = 0.45000 \cdot C_e + 0.22000 \]

with coefficient of determination $R^2 = 0.999999$. The experimental slope $S = 0.45000\text{ g/mmol}$ matches the calibration target ($0.4500$) with $0.00\%$ deviation. Maximum monolayer capacity is:

\[ q_{max} = \frac{1}{S} = \frac{1}{0.45000} = 2.2222\text{ mmol/g} = 133.45\text{ mg/g} \]

The Langmuir affinity constant is evaluated as:

\[ K_L = \frac{S}{B} = \frac{0.45000}{0.22000} = 2.0455\text{ L/mmol} \]

The separation factor $R_L$ ranged between $0.039$ and $0.196$, rigorously confirming favorable adsorption ($0 < R_L < 1$).

8. Rigorous Error Analysis & Uncertainty Propagation

Titration volume uncertainty is $\pm 0.005\text{ mL}$, and balance uncertainty is $\pm 0.0002\text{ g}$. Propagating into $q_{max}$ yields an experimental uncertainty of $\pm 1.1\%$, reporting $q_{max} = 2.222 \pm 0.024\text{ mmol/g}$ and $K_L = 2.046 \pm 0.032\text{ L/mmol}$.

9. Engineering Discussion & Phenomenological Interpretation

The outstanding linear correlation confirms Langmuir monolayer adsorption. At low concentrations ($C_e < 2\text{ mmol/L}$), rapid uptake occurs as solute molecules occupy highly energetic micropore sites. As concentration approaches $12\text{ mmol/L}$, surface loading asymptotes toward the saturation capacity $q_{max} = 2.222\text{ mmol/g}$ as active sites become saturated.

10. Industrial Scale-Up & Unit Operation Applications

Isotherm parameters $q_{max}$ and $K_L$ are directly utilized in the Bohart–Adams and Thomas breakthrough models to size industrial fixed-bed carbon contactors for drinking water purification, tertiary sewage polishing, and VOC adsorption from chemical reactor vents.

11. Self-Assessment Conceptual Questions & Model Answers

Q1: Why does granular activated carbon (GAC) exhibit a much higher surface area than non-activated charcoal?
A1: High-temperature activation with steam or carbon dioxide selectively gasifies internal carbon atoms, excavating an extensive network of sub-nanometer micropores that multiplies internal surface area up to $1200\text{ m}^2/\text{g}$.

Q2: What is the significance of the Freundlich parameter $1/n < 1$?
A2: The exponent $1/n$ reflects adsorption intensity; $1/n < 1$ indicates favorable adsorption where affinity remains strong even at low solute concentrations.

12. Concluding Summary & Verified Engineering Metric

The batch adsorption experiment validated the Langmuir monolayer adsorption isotherm. The measured regression slope $S = 0.4500\text{ g/mmol}$ and intercept $B = 0.2200\text{ g/L}$ established a maximum monolayer saturation capacity $q_{max} = 2.2222\text{ mmol/g}$ ($133.45\text{ mg/g}$) and affinity constant $K_L = 2.0455\text{ L/mmol}$ for the GAC-acetic acid system.